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W300-Barrel Preassembly and Wafer Assembly
Technical data
  • Control System: HMI and PLC/PC
  • Screen Display: machine commands, error codes, trouble shooting guide, and production statistics on HMI screen
  • Machine Size (approx.): 385 cm x 274 cm x 200 cm
  • Machine Weight (approx.): 4500kg
  • Power supply: 3 phase 220 V
  • Air pressure: 6 bar
  • Cycle time: 5 sec/ assembly (function of machine design)
Products
This machine is the combination of W30 and W200. Wafer (tumbler) assembly machines load springs and wafers (tumblers) into both sides of plugs (barrels). Possible options include the following: marking of the front of the plug (barrel) using a single-point CNC marker, de-burring of the wafer (tumbler) and spring cavities, testing of the lock function with a master key, and testing the lock function with a change key. Expanded features may include the following: adding caps to the plug (barrel), installing seal rings (O-rings), and adding actuators.
An operator manually loads the plug (barrel) and cut key into the respective nests. Vertical magazines automatically supply the wafers (tumblers) and a beehive type spring feeder automatically feeds the springs via plastic tubing. LVTD probes read the key cuts to determine the correct combination or a file provides the code information. Finished assemblies are automatically unloaded.